Flexible Fiber Model: Lawnmower

Fibers are used in several applications, for example, to create fiber-reinforced plastics and cements in the chemical industry, as an addition to molten plastic during injection molding, during cotton manufacturing, in biomass reactors, or representing crops in the agricultural industry.

Simcenter STAR-CCM+, provides the Flexible Fiber model that allows you to model fibers as Discrete Element Method (DEM) particles that are formed by connecting several identical cylinders bonded end to end. The bonds can perform axial extension, compression, and bending deformations – and they can be broken. The Flexible Fiber model does not require a high number of segments to compose the fiber, which makes it computationally efficient.

This tutorial demonstrates the workflow for modeling grass cutting using meshfree DEM in combination with the Flexible Fiber model and the Impact Cutting model. Meshfree DEM is an efficient method that computes only the DEM particle behaviour, not the surrounding fluid, and therefore does not require a mesh. The objective of the simulation is to assess the quality of the grass cutting process. You analyze the length distribution of the grass blades during cutting in the form of a histogram plot.

In this tutorial, you simulate a simplified rotating lawnmower blade that cuts grass. The following image shows a snapshot of the simulation:



The lawnmower blade performs a rigid body rotation around the y axis with a rotational speed of 3625 rpm. The grass blades are modeled as flexible fiber DEM particles, each of which is composed of 10 cylindrical segments. Initially, each grass blade has a height of 114.3 mm and a diameter of 5.08 mm. In reality, the lawnmower blade also performs a translational motion. In this tutorial, however, the translational motion is accounted for by specifying a relative velocity of the grass blades instead. The grass blades move towards the lawnmower blade at a velocity of 2 m/s. The Impact Cutting model makes a single cut on a grass blade when the lawnmower blade impacts the grass blades with a velocity higher than 20 m/s. The effect of air flow due to lawnmower blade rotation on the grass blades is considered through user-defined body forces, specifically, a drag force acting on the grass blades.