Magnetic Vector Potential: Axial Flux Motor

This tutorial demonstrates how to use the Finite Element Magnetic Potential Vector model to solve for the magnetic flux produced by the magnets of an axial-flux motor.

An axial-flux, or “pancake”, motor is a disc-type electric motor where magnets are arrayed on a rotor around a central shaft. This type of motor is typically used in applications that require a short axial length, for example in elevators where the lifting gear is located inside the elevator shaft.

The main flux in an axial-flux motor passes through an air gap between the rotor and stator in a direction parallel to the axis of rotation. The three-dimensional magnetic flux distribution the motor produces is difficult to calculate using analytical methods.

This simulation models 1/8 of a slotless permanent-magnet brushless motor, surrounded by air. In the full geometry, magnetic poles of opposite polarity (north and south) alternate around the central shaft. In the reduced geometry, you model a single magnetic pole and use antiperiodic interface conditions to account for the change in polarity.



The windings, which would be located in the gap between the rotor and the stator, are not shown, as they are not used in the simulation.

Analysis Overview

Geometry 1/8 of the full geometry
Mesh
  • Linear tetrahedral elements
  • Conformal interfaces
Materials and Physics
Materials:
  • Bounding domain: Air
  • Motor Components: Steel with constant magnetic permeability (linear magnetization assumption)
Main Physics Models:
  • Finite Element Magnetic Potential Vector to solve for magnetic flux density
  • Permanent Magnet to model the effects of a permanent magnet
Boundary Conditions Anti-Symmetry Perfect Electric Conductor (PEC) assumption for all boundaries.
Interfaces
  • internal interfaces between contacting regions
  • periodic interfaces with antiperiodic magnetic vector potential, to replicate the behavior of the full geometry
Discretization and Solution Method Finite Element (FE) method