Magnetohydrodynamics: Stirring Induced by Excitation Coils

In this tutorial, you simulate the electromagnetic stirring of molten metal induced by excitation coils.

The molten metal is contained within a cylindrical ladle that is surrounded by excitation coils. The electric current flowing through the coils induces a force (the Lorentz force) that acts on the electrically conducting fluid, stirring the metal. The ladle and coils are contained within a vacuum chamber.

As the problem has cylindrical symmetry, the 3D geometry is converted to a 2D mesh and the problem is solved in the axisymmetric space.

As the electric current in the coils is sinusoidal, it is convenient to perform the electromagnetic analysis using the Harmonic Balance FV Transverse Magnetic Potential model.

Analysis Overview

Geometry and Mesh 2D Axisymmetric
Physics and Assumptions Excitation Coils:
  • 5 coils modeled as a single region, in contact with the environment
  • sinusoidal electric current, with peak current of 200 A, and frequency of 50 Hz
  • eddy currents are neglected
Liquid Metal:
  • electrically conducting fluid in contact with the environment
  • laminar regime
  • eddy currents are included
Environment:
  • vacuum
  • eddy currents are neglected
  • outer boundary is assumed to be a perfect electric conductor (PEC)

Prerequisites

To complete this tutorial, you require a double-precision version of Simcenter STAR-CCM+ and a starting simulation file, which is provided in the tutorial files bundle.

If you have not already done so, download the tutorial files bundle. See Downloading the Tutorial Files from the Support Center Portal.

Also, the instructions in this tutorial assume that you are familiar with the following techniques:
Techniques Tutorial
The Simcenter STAR-CCM+ workflow Introduction to STAR-CCM+
Using visualization tools, scenes, and plots Introduction to STAR-CCM+