Defining the Molten Metal

In this tutorial, you model the molten metal as a fluid with high electrical conductivity in the laminar regime.

  1. Create a physics continuum named Liquid.
  2. For the physics continuum, Liquid, select the following models:
    Group box Physics Model
    Space Axisymmetric
    Time Steady
    Material Liquid
    Flow Segregated Flow
    Enabled Models Gradients (selected automatically)
    Equation of State Constant Density
    Viscous Regime Laminar
    Optional Models Electromagnetism
    Electromagnetism Harmonic Balance FV Transverse Magnetic Potential
    Optional Models Two-Way Coupled MHD

    The Two-Way Coupled MHD model accounts for the interaction between the molten metal and the magnetic field, calculating the Lorentz force experienced by the conducting fluid.

When you select the Harmonic Balance FV Transverse Magnetic Potential model, Simcenter STAR-CCM+ automatically adds the Eddy Current Suppression model. To account for the effect of eddy currents in the conducting liquid:
  1. Remove the Eddy Current Suppression model from the Liquid physics continuum.
To define the molten metal, modify the properties of the default material (H2O):
  1. Expand the Continua > Liquid > Models > Liquid > H2O node.
  2. Edit the Material Properties node and set the following properties:
    Node Property Setting
    Density > Constant Value 8586.0 kg/m^3
    Dynamic Viscosity > Constant Value 6.4e-3 Pa-s
    Electrical Conductivity > Composite Rectangular > Real > Constant Value 1040000.0 S/m
  3. Select the Regions > Ladle node and set Physics Continuum to Liquid.
  4. Select the Regions > Ladle > Physics Conditions > Current Conservation Option and deactivate Current Conservation.
  5. Save the simulation.