Overset Mesh Small Gap Modeling: Lobe Blower

Rotary lobe blowers are valveless positive-displacement units. Fluid is pumped by two counter-rotating lobes that are mounted on parallel shafts. Fluid enters through the expanding volume at the suction side of the pump. As the lobes continue to rotate, the fluid is compressed between the lobes and the pump casing and hence transported towards the discharge.

This tutorial demonstrates the workflow for setting up an overset mesh simulation that models air flow through a lobe blower. The following diagram shows the lobe blower geometry:



Air enters the computational domain through a stagnation inlet boundary. After passing through the rotating lobes, which both rotate at 500 rpm in opposite directions, the air leaves through a pressure boundary. The casing is a static wall boundary.

The motion of the lobes is modeled by using rigid body rotation applied to overset mesh regions surrounding each lobe. Both lobe meshes—the overset meshes—overlap with each other as they rotate. They also overlap with the background mesh for the inflow and outflow channel. To handle small gaps that occur between the lobes or between the lobes and the casing, Simcenter STAR-CCM+ provides a prism layer shrinkage mechanism. Prism layer shrinkage redistributes prism layer cells in small gaps thus maintaining a good mesh quality.

For more information on prism layer shrinkage, see Prism Layer Shrinkage.