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Tutorials
Tutorials show you how to use Simcenter STAR-CCM+ for various applications in a step-by-step format with recommendations for setup, initialization and steps of the solution process specific to the application. Macro and simulation files are available for download for a large proportion of cases.
Motion
The tutorials in this set illustrate various STAR-CCM+ features for simulating problems with moving geometries and meshes, dynamic fluid body interaction, and rigid body motion:
Trajectory Motion: Paint Dipping of a Chassis on a Fixed Skid
Paint dipping is a process by which a component is coated with paint in a dipping tank. Simcenter STAR-CCM+ allows you to simulate this process and therefore study the effects of different trajectories and component speeds.

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Tutorials
Tutorials show you how to use Simcenter STAR-CCM+ for various applications in a step-by-step format with recommendations for setup, initialization and steps of the solution process specific to the application. Macro and simulation files are available for download for a large proportion of cases.
- Using Tutorial Macros and Files
  Macros, input files, and final simulation files for a range of tutorials are provided as an optional download package on the Support Center website. These macros and final simulation files are provided as an aid to the written tutorials, so that you can check your final results against the downloaded files, or against a simulation that is built and run using the macros.
- Introduction
  Welcome to the Simcenter STAR-CCM+ introductory tutorial. In this tutorial, you explore the important concepts and workflow. Complete this tutorial before attempting any others.
- Foundation Tutorials
  The foundation tutorials showcase the major features of Simcenter STAR-CCM+ in a series of short tutorials.
- Geometry
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for creating and working with parts and 3D-CAD.
- Mesh
  The tutorials in this set illustrate various STAR-CCM+ features for building CFD meshes.
- Incompressible Flow
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for incompressible fluid flows as well as porosity and solution recording
- Compressible Flow
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for compressible fluid flows as well as harmonic balance.
- Heat Transfer and Radiation
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for heat transfer, radiation, and thermal comfort.
- Multiphase Flow
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating multiphase fluid flow problems
- Discrete Element Method
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating Discrete Element Method problems
- Motion
  The tutorials in this set illustrate various STAR-CCM+ features for simulating problems with moving geometries and meshes, dynamic fluid body interaction, and rigid body motion:
  - Moving Reference Frames: Rotating Fan
    This tutorial outlines the steps that are required to set up and run a rotating radial fan analysis. It uses the Moving Reference Frame model, a steady-state approach that involves two or more frames of reference that can be stationary or moving relative to each other.
  - Rigid Body Motion: Rotating Fan
    This tutorial models the same radial fan problem as the Moving Reference Frames: Rotating Fan tutorial. However, instead of using the steady-state moving reference frame model, this tutorial uses the transient Rigid Body Motion model with actual mesh rotation.
  - DFBI: Lifeboat with Overset Mesh
    This tutorial demonstrates use of the Overset Mesh feature with free surface flow and DFBI to model the motion of a lifeboat falling into water. Simcenter STAR-CCM+ automates the grid overlapping process.
  - DFBI and AMR: Boat In Parameterized Waves
    In Dynamic Fluid-Body Interaction (DFBI) simulations, you can use Adaptive Mesh Refinement (AMR) to dynamically refine the mesh around a moving 6-DOF body based on the computed flow solution.
  - Marine Resistance Prediction: KCS Hull with a Rudder
    This tutorial demonstrates the workflow for setting up a resistance prediction simulation for a marine application.
  - Moving Reference Frames: Marine Propeller in Open Water
    This tutorial demonstrates the workflow for setting up an open water simulation for a marine propeller.
  - Body Force Propeller Method: Marine Self-Propulsion
    One of the challenges in marine engineering is to predict the speed with which a ship hull moves through water in response to the thrust supplied by a spinning propeller. Simcenter STAR-CCM+ provides a methodology by which you can predict this speed.
  - Blade Element Method: Helicopter Rotor-Fuselage Interaction
    The rotating main rotor blades of a helicopter generate a complex flow field that leads to periodic aerodynamic loads on the airframe. Because of these aerodynamic loads, the passenger cabin can be subject to noise and vibration. These aerodynamic interactions affect the performance of helicopters and they can cause structural damage. Simcenter STAR-CCM+ provides a method for simulating the flow generated by rotor blades that does not require you to mesh the blades individually. This method allows you to predict the complex flow field around a helicopter taking into account the fuselage and rotor flow field interaction.
  - Morphing: Cylinder with Boundary Motion
    Simcenter STAR-CCM+ contains a Morphing Motion Model that enables you to define motion on boundary surfaces using several methods.
  - Overset Mesh Small Gap Modeling: Lobe Blower
    Rotary lobe blowers are valveless positive-displacement units. Fluid is pumped by two counter-rotating lobes that are mounted on parallel shafts. Fluid enters through the expanding volume at the suction side of the pump. As the lobes continue to rotate, the fluid is compressed between the lobes and the pump casing and hence transported towards the discharge.
  - Trajectory Motion: Paint Dipping of a Chassis on a Fixed Skid
    Paint dipping is a process by which a component is coated with paint in a dipping tank. Simcenter STAR-CCM+ allows you to simulate this process and therefore study the effects of different trajectories and component speeds.
    - Loading the Starting File
      You start this tutorial by loading a simulation file that includes two imported mesh parts.
    - Setting the Boundary Types
      Before you generate the volume mesh, set the correct boundary types.
    - Generating the Volume Mesh
      The overset mesh and the background mesh are generated in two different mesh operations.
    - Creating Overset Mesh Interface
      In this overset simulation, while the background region is static, the overset region moves with a certain speed along a defined trajectory. At each time-step, the overset controller cuts a hole in the background mesh based on the size of the overset region. Mesh from the overset region then fills the hole in the background region.
    - Setting Up the Physics
      As the simulation involves moving parts in real time the implicit unsteady solver is selected. The mixture of paint and air is solved as a multiphase flow applying the Volume of Fluid (VOF) model.
    - Defining the Trajectory Motion with Constrained Rotation
      The motion path for the component passing through the tank was previously defined in a CSV (comma separated variable) file. After importing this file for the trajectory motion, you position the geometry in such a way that the location of the first contact point in the real scenario—for example the first hanging point of the rack on the skid, matches the first path point in the CSV table. The starting orientation of the moving region is kept unless you define an extra rotation.
    - Displaying the Trajectory with Points
      To assist in assessing the effectiveness of the simulation, you can display the trajectory along which the body is sliding. In Simcenter STAR-CCM+ you export the trajectory as a VTK file and then use it to create a line of probe points.
    - Visualizing Free Surface in the Moving Part
      To check for any air or paint trapped in the chassis during the dipping process, you create a scene that follows the motion of the chassis. The motion managed coordinate system Cartesian 1 allows you to do this.
    - Running the Simulation
  - General Remesh: Gerotor Pump with Small Gap
    A Gerotor pump is a unit with an inner and an outer rotor that have different rotational speeds related to their tooth numbers. The dynamically changing volume between the rotors transports the liquid from inlet to outlet.
- Reacting Flow
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating reacting flows such as combustion.
- Solid Stress
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for computing deformation, strain, and stresses in solid regions. They also show how such computations can be coupled to the fluid behavior in an analysis of fluid-structure interaction.
- Aeroacoustics
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for solving aeroacoustic simulations.
- Electromagnetism
  The following tutorials illustrate features for solving problems that involve electromagnetic fields.
- Electrochemistry
  The following tutorial demonstrates chemical reactions induced by an electrical current.
- Battery
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for setting up a battery model:
- Automation
  The tutorials in this set illustrate various Simcenter STAR-CCM+ automation and macro features.
- Design Exploration
  The tutorials in this set illustrate various features for running design exploration studies in Design Manager.
- Coupling with CAE Codes
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for coupling with CAE codes:
- Analysis Methods
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for analysing and visualizing simulation data.
- Simcenter STAR-CCM+ In-cylinder
  The tutorials in this set illustrate features for simulating internal combustion engines in Simcenter STAR-CCM+ using the dedicated add-on Simcenter STAR-CCM+ In-cylinder.

Trajectory Motion: Paint Dipping of a Chassis on a Fixed Skid

Paint dipping is a process by which a component is coated with paint in a dipping tank. Simcenter STAR-CCM+ allows you to simulate this process and therefore study the effects of different trajectories and component speeds.

Usually, the paint dipping process must achieve two goals:

In the dip-in phase, the entire surface must be moistened by paint without any air bubbles forming and adhering to the surface.
In the dip-out phase, the paint must form a homogenous film on the component surface without paint pockets.

Designing a suitable dipping trajectory is critial for achieving these goals. In Simcenter STAR-CCM+, you can apply trajectory motion, which is a rigid motion along 3D curves.

This tutorial demonstrates the workflow for setting up a paint dipping simulation using trajectory motion and the VOF multiphase method. A chassis is moving on a fixed skid whose trajectory is described by a trajectory table. The dipping tank is 46.7m long. The chassis moves with a translational speed of 0.5m/s. The whole dipping process is designed to last around 75s.

Adaptive mesh refinement (AMR) is applied in order to provide adequate mesh resolution around the overset interface and the VOF free surface. In the physics continuum you add the Adaptive Mesh model and apply model-driven adaptive mesh criteria for both the free surface and the overset mesh. Simcenter STAR-CCM+ allows you to run simulations with both criteria active at the same time.

The final trajectory motion with adaptive mesh refinement is displayed as follows:

In the animation you can observe automatic mesh refinement along the free surface and also where the overset region meets the background mesh.