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STAR-CCM+ Documentation

Simcenter STAR-CCM+ 2406

User Guide

  1. Home
  2. Tutorials

    Tutorials show you how to use Simcenter STAR-CCM+ for various applications in a step-by-step format with recommendations for setup, initialization and steps of the solution process specific to the application. Macro and simulation files are available for download for a large proportion of cases.

  3. Mesh

    The tutorials in this set illustrate various STAR-CCM+ features for building CFD meshes.

  4. Parts-Based Meshing External Aerodynamics

    This tutorial demonstrates how to set up a simulation using the parts-based meshing approach.

  5. Generating the Volume Mesh

    Use an automated mesh operation to generate the volume mesh.

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  • Tutorials

    Tutorials show you how to use Simcenter STAR-CCM+ for various applications in a step-by-step format with recommendations for setup, initialization and steps of the solution process specific to the application. Macro and simulation files are available for download for a large proportion of cases.

    • Using Tutorial Macros and Files

      Macros, input files, and final simulation files for a range of tutorials are provided as an optional download package on the Support Center website. These macros and final simulation files are provided as an aid to the written tutorials, so that you can check your final results against the downloaded files, or against a simulation that is built and run using the macros.

    • Introduction

      Welcome to the Simcenter STAR-CCM+ introductory tutorial. In this tutorial, you explore the important concepts and workflow. Complete this tutorial before attempting any others.

    • Foundation Tutorials

      The foundation tutorials showcase the major features of Simcenter STAR-CCM+ in a series of short tutorials.

    • Geometry

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for creating and working with parts and 3D-CAD.

    • Mesh

      The tutorials in this set illustrate various STAR-CCM+ features for building CFD meshes.

      • Surface Wrapper: Intake Manifold

        This tutorial demonstrates how to use the surface wrapper to extract the internal fluid surface from a collection of parts that represent an intake manifold assembly.

      • Surface Repair Tools Brake Assembly

        Simcenter STAR-CCM+ provides a suite of tools to help you prepare surface geometry so that it is ready for meshing. This tutorial provides an introduction to some of these tools, using the example of a brake assembly.

      • Parts-Based Meshing External Aerodynamics

        This tutorial demonstrates how to set up a simulation using the parts-based meshing approach.

        • Prerequisites

          The instructions in the Parts-Based Meshing External Aerodynamics tutorial assume that you are already familiar with certain techniques in Simcenter STAR-CCM+.

        • Overview

          There are several stages within the Parts-Based Meshing External Aerodynamics tutorial.

        • Importing the Surface Mesh

          Launch a simulation and import the supplied surface mesh.

        • Storing the View

          Set up and store a convenient view of the geometry for use throughout the tutorial.

        • Preparing the Initial Surface

          In this stage of the tutorial, you remove the original wing from the car and import a new wing that is in a different position. These steps create several problems on the geometry surface, which you fix at later stages of the tutorial.

        • Filling a Hole on the Car Surface

          Use the fill hole mesh operation to fill the hole in the surface mesh that appeared when you removed the initial wing.

        • Creating a Composite Assembly

          One of the advantages of parts-based meshing is that you can perform mesh operations on an assembly of several parts. Here, you create an assembly to contain the parts that you are using in this tutorial.

        • Generating a Wrapped Surface Mesh

          At this stage you generate a surface wrap of the Vehicle Assembly to fix the pierced faces. You also set up curve controls and contact prevention to maintain important features on the surface mesh.

        • Creating the Fluid Volume

          The fluid simulation requires a volume mesh between the surface of the car and the walls of the bounding box. To create the part that defines the outer surface of the volume mesh, you subtract the output of the surface wrapper operation from the bounding box.

        • Assigning the Fluid Volume to a Region

          Before generating a volume mesh, you must assign the fluid volume to a region. This action allows the mesher to convert the volume mesh to a finite volume representation that the solvers can use.

        • Setting Boundary Types

          Certain boundary types affect the volume mesh. In this tutorial, you have a velocity inlet, pressure outlet, and symmetry boundaries that do not require prism layers. Simcenter STAR-CCM+ does not grow prism layers on these boundaries by default .

        • Generating the Volume Mesh

          Use an automated mesh operation to generate the volume mesh.

          • Creating the Automated Mesh Operation

            An automated mesh operation determines the meshing models and controls for generating the surface and volume meshes.

          • Refining the Vehicle Assembly Surfaces

            To capture the vehicle surface accurately, refine the surface mesh. This refinement also affects the volume mesh as the trimmed mesher aims to produce cells that match the surface size.

          • Generating and Viewing the Volume Mesh

            Executing the automated mesh operation runs the surface and volume meshers. When the meshers complete, you can view the volume mesh in a mesh scene.

        • Replacing the Wing and Executing the Pipeline

          An advantage of parts-based meshing is that when you have defined the series of mesh operations, you can repeat them on different initial geometries.

        • Summary

          This tutorial demonstrated how to set up a simulation using Parts-Based Meshing.

      • Mesh Operations: Imported Control Valve

        This tutorial demonstrates how to use the surface and volume meshing operations within Simcenter STAR-CCM+ to generate a polyhedral volume mesh with prism layers for a single region. The inputs required to build a trimmed cell mesh with prism layers are also covered.

      • Meshing: Multi-Part Heat Exchanger

        This tutorial demonstrates how to use the surface and volume meshing tools while working with multiple parts within Simcenter STAR-CCM+.

      • Directed Meshing: Electrical Machine

        This tutorial demonstrates how to use the directed meshing tool in STAR-CCM+. Directed meshing allows you to generate a high-quality structured mesh by creating quadrilateral elements on a surface of a body and then sweeping them through its volume.

      • Local Wrapper: European Truck

        Local wrapping speeds up re-execution of the surface wrapper after local changes are made to the input geometry or wrapper settings.

      • Gap Closure in Surface Wrapper: Drone Main Body

        When using the surface wrapper for geometries that have feature-level holes or gaps, you can find that the core wrapper is unable to cover the whole surface with a closed wrap. To assist, Simcenter STAR-CCM+ provides a gap closure option that detects and fills these larger voids in the surface.

      • Turbomachinery Mesher: Compressor Stage

        When modelling the flow in turbomachinery applications, a flow-aligned structured mesh is required for accurate solution analysis. The Turbomachinery Mesh operation in Simcenter STAR-CCM+ generates a flow-aligned structured mesh from user-specified input surfaces and parameters.

    • Incompressible Flow

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for incompressible fluid flows as well as porosity and solution recording

    • Compressible Flow

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for compressible fluid flows as well as harmonic balance.

    • Heat Transfer and Radiation

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for heat transfer, radiation, and thermal comfort.

    • Multiphase Flow

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating multiphase fluid flow problems

    • Discrete Element Method

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating Discrete Element Method problems

    • Motion

      The tutorials in this set illustrate various STAR-CCM+ features for simulating problems with moving geometries and meshes, dynamic fluid body interaction, and rigid body motion:

    • Reacting Flow

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating reacting flows such as combustion.

    • Solid Stress

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for computing deformation, strain, and stresses in solid regions. They also show how such computations can be coupled to the fluid behavior in an analysis of fluid-structure interaction.

    • Aeroacoustics

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for solving aeroacoustic simulations.

    • Electromagnetism

      The following tutorials illustrate features for solving problems that involve electromagnetic fields.

    • Electrochemistry

      The following tutorial demonstrates chemical reactions induced by an electrical current.

    • Battery

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for setting up a battery model:

    • Automation

      The tutorials in this set illustrate various Simcenter STAR-CCM+ automation and macro features.

    • Design Exploration

      The tutorials in this set illustrate various features for running design exploration studies in Design Manager.

    • Coupling with CAE Codes

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for coupling with CAE codes:

    • Analysis Methods

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for analysing and visualizing simulation data.

    • Simcenter STAR-CCM+ In-cylinder

      The tutorials in this set illustrate features for simulating internal combustion engines in Simcenter STAR-CCM+ using the dedicated add-on Simcenter STAR-CCM+ In-cylinder.

Generating the Volume Mesh

Use an automated mesh operation to generate the volume mesh.

The steps required to generate a volume mesh are:
  1. Create an automated mesh operation. See Creating the Automated Mesh Operation.
  2. Refine the mesh for the vehicle assembly surfaces. See Refining the Vehicle Assembly Surfaces.
  3. Generate and view the volume mesh. See Generating and Viewing the Volume Mesh.
  • Creating the Automated Mesh Operation
  • Refining the Vehicle Assembly Surfaces
  • Generating and Viewing the Volume Mesh

Unpublished work © Siemens 2023

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