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Physics Simulation
Simcenter STAR-CCM+ can model a wide range of physics phenomena including fluid mechanics, solid mechanics, heat transfer, electromagnetism, and chemical reactions. Scenarios with multiple time scales can be solved within the same simulation.
Batteries
You can simulate batteries in Simcenter STAR-CCM+ using battery cells and battery cycling procedures that are defined either directly in Simcenter STAR-CCM+, or in the external software package Simcenter Battery Design Studio.
Battery Modeling in Simcenter STAR-CCM+
Battery modeling is the process of simulating the electrical and thermal response of a battery over the course of a load cycle. In Simcenter STAR-CCM+ Batteries, this process closely follows the physical structure of the battery, defined by either a stacked or spirally wound cylindrical assembly of the battery cell.
Battery Modeling Solver Coupling
In Simcenter STAR-CCM+ Batteries, the battery modeling process involves running the electrical and thermal solvers sequentially for each thermal time-step, starting with the electrical solver.

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Physics Simulation
Simcenter STAR-CCM+ can model a wide range of physics phenomena including fluid mechanics, solid mechanics, heat transfer, electromagnetism, and chemical reactions. Scenarios with multiple time scales can be solved within the same simulation.
- Defining Physics Workflow
  Simcenter STAR-CCM+ contains a wide range of physics models and methods for the simulation of single- and multi-phase fluid flow, heat transfer, turbulence, solid stress, dynamic fluid body interaction, aeroacoustics, and related phenomena. These physics models are all selected using a physics continuum.
- Setting Up Physics
  This section provides information on how to set up physics models in STAR-CCM+.
- Running Physics Simulations
  This part of the documentation describes preparation and procedures for running a Simcenter STAR-CCM+ simulation.
- Motion
  In general, motion can be defined as the change in position of a body with respect to a certain reference frame.
- Space
  The primary function of the Space models in Simcenter STAR-CCM+ is to provide methods for computing and accessing mesh metrics. Examples of mesh metrics include cell volume and centroid, face area and centroid, cell and face indexes, and skewness angle.
- Time
  The primary function of the time models in Simcenter STAR-CCM+ is to provide solvers that control the iteration and/or unsteady time-stepping.
- Mesh Motion and Adaption
  Many simulations that involve motion or geometry change require you to move or deform the mesh. Other simulations require localized mesh adaption in order to achieve an accurate solution.
- Materials
  Material models simulate substances, including various mixtures.
- Fluid Flow
  Many engineering design projects require you to predict the effect of flowing fluids on containing structures or immersed objects. While you can analyse simple scenarios with hand calculations, complex scenarios require you to apply numerical methods for accurate solutions.
- Viscous Flow
  Viscous Flow is a finite element approach for use with viscoelastic materials and other highly viscous non-Newtonian fluids, such as liquid plastics and rubber, dough and similar foodstuffs, molten glass, and mud. Viscoelastic materials resemble elastic materials, but also exhibit viscous effects, rebounding slowly from deformations.
- Passive Scalars
  Passive scalars are user-defined variables of arbitrary value, assigned to fluid phases or individual particles. They are passive because they do not affect the physical properties of the simulation. An intuitive way to think of passive scalars is as tracer dye in a fluid, but with numerical values instead of colors, and with no appreciable mass or volume.
- Heat Transfer
  Heat transfer is the study of energy in transit due to a temperature difference in a medium or between media. Heat transfer extends thermodynamic analysis through the study of the modes of energy transfer and through development of relations to calculate energy transfer rates.
- Species
  This chapter provides information about the chemical species models in Simcenter STAR-CCM+. A species model is activated whenever a multi-component liquid or multi-component gas is chosen from the Material model section of the Physics Model Selection dialog.
- Porous Media
  Simcenter STAR-CCM+ allows you to simulate the transport of a fluid or energy (e.g. heat, electrical charge) through porous materials using the concept that the action of the porous media can be represented using appropriate loss (or 'diffusion') coefficients.
- Adjoint
  The adjoint method is an efficient means to predict the influence of many design parameters and physical inputs on some engineering quantity of interest, that is, on the engineering objective of the simulation. In other words, it provides the sensitivity of the objective (output) with respect to the design variables (input).
- Fans and Blowers
  Simcenter STAR-CCM+ provides models for axial and radial fans where classical fan laws apply.
- Virtual Disk Model
  The virtual disk model is based upon the principle of representing propellers, turbines, rotors, fans, and so on, as an actuator disk. The actuator disk treatment is practical when you are concerned about the influence of the rotor/propeller behavior on the flow rather than knowing about the detailed interactions between the flow and the blades of the rotating device.
- Turbulence
  Most fluid flows of engineering interest are characterized by irregularly fluctuating flow quantities.
- Transition
  The term transition refers to the phenomenon of laminar to turbulence transition in boundary layers. A transition model in combination with a turbulence model predicts the onset of transition in a turbulent boundary layer.
- Wall Distance
  Wall distance is a parameter that represents the distance from a cell centroid to the nearest wall face with a non-slip boundary condition. Various physical models require this parameter to account for near-wall effects.
- Radiation
  The Radiation Model is the gateway, or entry point to all of the radiation modeling capabilities of Simcenter STAR-CCM+. This section describes Simcenter STAR-CCM+’s radiation modeling.
- Aeroacoustics
  Aeroacoustics investigates the aerodynamic generation of sound.
- Reacting Flow
  Simcenter STAR-CCM+ provides a selection of models that you can use to simulate a wide range of reacting flow applications.
- Internal Combustion Engines
  In an internal combustion engine (ICE), for example a gasoline engine, the process of combustion takes place in a cylinder (or cylinders) within the engine. The working fluid is a fuel and oxidizer mixture (usually air), which reacts to form combustion products.
- Multiphase Flow
  Multiphase flow is a term which refers to the flow and interaction of several phases within the same system where distinct interfaces exist between the phases. Simcenter STAR-CCM+ considers flow options where phases coexist as: gas bubbles in liquid, liquid droplets in gas, and/or solid particles in gas or liquid, and/or (large scale) free surface flows.
- Dynamic Fluid Body Interaction
  Dynamic Fluid Body Interaction (DFBI) in Simcenter STAR-CCM+ allows you to simulate the motion of a 6-DOF body with the displacement and rotation resulting from the defined mechanical and multiphysics interaction (flow, DEM, solid stress, EMAG).
- Harmonic Balance
  Some unsteady flows have a regularly repeating flow pattern, that is, they are time-periodic. Consider the flow from a fan blade passing across the entrance to a duct. Measurements of the instantaneous flow just within the duct would show a regularly repeating pattern. If the flow disturbances are sufficiently large, and propagate to the end of the duct, measurements of the unsteady flow at any point within the duct show repeating patterns. Such time-periodic patterns can be expressed using Fourier series.
- Solid Stress
  Simcenter STAR-CCM+ allows you to model the response of a solid continuum to applied loads, including mechanical loads and thermal loads that result from changes in the solid temperature.
- Electromagnetism
  Simcenter STAR-CCM+ allows you to model engineering applications involving electromagnetic phenomena. Example applications are electric motors, electric switches, and transformers, which can be modeled based on the classical theory of Electromagnetism.
- Electrochemistry
  Electrochemistry is the study of chemical reactions which occur due to an imposed electrical charge, or a difference in electrical potential at a boundary between a conductor–such as a metal–and an electrolyte. Simcenter STAR-CCM+ provides models that allow you to simulate batteries, corrosion, etching, and other electrochemical reactions.
- Electric Circuits
  Electrical circuits are conducting loops of interconnected electrical components, such as batteries, power sources, resistors, and inductors.
- Plasma
  Plasma is a state of matter similar to a gas that is composed partially or completely of charged particles such as ions and electrons which are not bound to each other.
- Batteries
  You can simulate batteries in Simcenter STAR-CCM+ using battery cells and battery cycling procedures that are defined either directly in Simcenter STAR-CCM+, or in the external software package Simcenter Battery Design Studio.
  - Battery Modeling in Simcenter STAR-CCM+
    Battery modeling is the process of simulating the electrical and thermal response of a battery over the course of a load cycle. In Simcenter STAR-CCM+ Batteries, this process closely follows the physical structure of the battery, defined by either a stacked or spirally wound cylindrical assembly of the battery cell.
    - Electrical Mesh
      The electrical mesh defines cells on the battery stack or jellyroll strip. Each cell in the electrical mesh represents an ecell in the electrical calculation. Although you must define the electrical mesh dimensions, it is created internally and cannot be visualized.
    - Battery Modeling Solver Coupling
      In Simcenter STAR-CCM+ Batteries, the battery modeling process involves running the electrical and thermal solvers sequentially for each thermal time-step, starting with the electrical solver.
    - Simcenter Battery Design Studio
      Simcenter Battery Design Studio is a software package for designing, simulating, and analyzing batteries. It provides tools for costing and sizing batteries, visualizing cell designs, generating test procedures and correlating model results to performance, safety, and life predictions.
    - Electrical Circuits
      To simulate the response of a battery to an applied electrical load, you connect the battery and the load in an electrical circuit. When the simulation is run, the Circuit Solver computes the electrical solution for the circuit.
  - Batteries General Workflow
    When simulating batteries in Simcenter STAR-CCM+, follow the steps in this workflow.
  - Creating Battery (.tbm or .ebm) Files in Simcenter Battery Design Studio
    In Simcenter Battery Design Studio, all the information about the battery is stored in the Text Battery Model file (.tbm). This information includes the physical description of the battery as well as the model parameters.
  - Battery Model Reference
    The Battery model is required to simulate batteries in Simcenter STAR-CCM+.
- Casting
  Casting simulations are performed using transient multiphase simulations using the VOF model with solidification. Conjugate heat transfer is applied between the solidifying melt and the solid mold.
- Region Sources
  This section provides some guidelines on how to use region sources for some common problems.
- Cell Quality Remediation
  The Cell Quality Remediation model helps you get solutions on a poor-quality mesh. This model identifies poor-quality cells, using a set of predefined criteria, such as Skewness Angle exceeding a certain threshold. Once these cells and their neighbors have been marked, the computed gradients in these cells are modified in such a way as to improve the robustness of the solution.
- Guidelines for Applying Simcenter STAR-CCM+
  This part of the documentation provides guidelines on applying Simcenter STAR-CCM+ models to your applications.
- Common Solvers Reference
  In Simcenter STAR-CCM+, solvers compute the solution during the simulation run.

Battery Modeling Solver Coupling

In Simcenter STAR-CCM+ Batteries, the battery modeling process involves running the electrical and thermal solvers sequentially for each thermal time-step, starting with the electrical solver.

The thermal time-step is determined through a user-defined number of inner iterations. To increment the time variable, the thermal solver needs to complete this number of inner iterations. From this point forward, we refer to the thermal time-step as simply time-step.

At each time-step, the coupled solver process is:

Map the stack temperature distribution from the previous time-step to the electrical mesh. If the current time-step is the first, then start from the default initial state.
Solve the electrical solution using the electrical solution from the previous time-step as the initial condition. For the first time-step, the solver starts from a default initial state. The first time-step may take substantially longer than subsequent time-steps as the electrical solver iterates as many times as necessary to guarantee convergence.
Map the heat generation field from the electrical mesh to the thermal mesh.
Solve for the thermal solution by using the number of inner iterations that you define.
Check the solution stopping criteria and either stop or proceed to the next time-step.

You control the convergence behavior of the thermal solver by setting the time-step parameters. For the electrical solver, because the equations are solved at smaller, adaptive time increments, Simcenter STAR-CCM+ Batteries handles the solution convergence automatically.

To set an appropriate time-step, you should consider the rate of change of the electrical load. The time-step must be small enough so that the loading function gets resolved correctly, meaning that if the electrical load changes too abruptly between time-steps the electrical solver may fail to converge. Furthermore, if the electrical load is specified using a program file and its time-step is much finer than that defined for the thermal solver, the heat generation output from the electrical solver to the thermal solver might not be correctly captured. This occurs if the electrical load changes significantly several times within one time-step.