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STAR-CCM+ Documentation

Simcenter STAR-CCM+ 2406

User Guide

  1. Home
  2. Tutorials

    Tutorials show you how to use Simcenter STAR-CCM+ for various applications in a step-by-step format with recommendations for setup, initialization and steps of the solution process specific to the application. Macro and simulation files are available for download for a large proportion of cases.

  3. Battery

    The tutorials in this set illustrate various Simcenter STAR-CCM+ features for setting up a battery model:

  4. Cylindrical Cells: Cell Thermal Analysis

    This tutorial demonstrates how to model a battery module in Simcenter STAR-CCM+ using cylindrical cells. It simulates three cylindrical cells in series in a staggered configuration with an external casing.

  5. Prerequisites

    The instructions in the Cylindrical Cells: Cell Thermal Analysis tutorial assume that you are already familiar with certain techniques in Simcenter STAR-CCM+.

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  • Tutorials

    Tutorials show you how to use Simcenter STAR-CCM+ for various applications in a step-by-step format with recommendations for setup, initialization and steps of the solution process specific to the application. Macro and simulation files are available for download for a large proportion of cases.

    • Using Tutorial Macros and Files

      Macros, input files, and final simulation files for a range of tutorials are provided as an optional download package on the Support Center website. These macros and final simulation files are provided as an aid to the written tutorials, so that you can check your final results against the downloaded files, or against a simulation that is built and run using the macros.

    • Introduction

      Welcome to the Simcenter STAR-CCM+ introductory tutorial. In this tutorial, you explore the important concepts and workflow. Complete this tutorial before attempting any others.

    • Foundation Tutorials

      The foundation tutorials showcase the major features of Simcenter STAR-CCM+ in a series of short tutorials.

    • Geometry

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for creating and working with parts and 3D-CAD.

    • Mesh

      The tutorials in this set illustrate various STAR-CCM+ features for building CFD meshes.

    • Incompressible Flow

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for incompressible fluid flows as well as porosity and solution recording

    • Compressible Flow

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for compressible fluid flows as well as harmonic balance.

    • Heat Transfer and Radiation

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for heat transfer, radiation, and thermal comfort.

    • Multiphase Flow

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating multiphase fluid flow problems

    • Discrete Element Method

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating Discrete Element Method problems

    • Motion

      The tutorials in this set illustrate various STAR-CCM+ features for simulating problems with moving geometries and meshes, dynamic fluid body interaction, and rigid body motion:

    • Reacting Flow

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating reacting flows such as combustion.

    • Solid Stress

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for computing deformation, strain, and stresses in solid regions. They also show how such computations can be coupled to the fluid behavior in an analysis of fluid-structure interaction.

    • Aeroacoustics

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for solving aeroacoustic simulations.

    • Electromagnetism

      The following tutorials illustrate features for solving problems that involve electromagnetic fields.

    • Electrochemistry

      The following tutorial demonstrates chemical reactions induced by an electrical current.

    • Battery

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for setting up a battery model:

      • Electro-Thermal Modeling: Battery Pack Cooling

        The design of battery pack thermal management is critical in order to ensure that the battery pack operates in a safe temperature range. The objective is to prevent any part of the pack from overheating or from operating in too low temperature conditions. If the battery pack is not sized accordingly, the temperature can accelerate its aging, create an imbalance of the modules and cells in the pack, or lead to hazardous situations.

      • Thermal Runaway: Battery Pack Heat Release and Venting

        Thermal runaway in batteries occurs when a battery cell overheats due to thermal or mechanical failure, short-circuiting, or overcharging/over-discharging. At elevated temperatures, the battery cell materials can start to decompose in exothermic reactions, leading to self-heating behavior. When the self-heating of the battery cell exceeds the rate at which heat can be dissipated to the surroundings, the cell temperature rises exponentially, the battery structure can rupture, and all remaining thermal and electrochemical energy is released to the surroundings.

      • Simcenter STAR-CCM+ Batteries: Cell Thermal Analysis

        This tutorial introduces the battery modeling capabilities of Simcenter STAR-CCM+. It simulates the battery heat generation that occurs during the first 90 seconds of a discharge cycle.

      • Cylindrical Cells: Cell Thermal Analysis

        This tutorial demonstrates how to model a battery module in Simcenter STAR-CCM+ using cylindrical cells. It simulates three cylindrical cells in series in a staggered configuration with an external casing.

        • Prerequisites

          The instructions in the Cylindrical Cells: Cell Thermal Analysis tutorial assume that you are already familiar with certain techniques in Simcenter STAR-CCM+.

        • Creating the Simulation

          Launch Simcenter STAR-CCM+ and create a simulation.

        • Selecting the Physics Models

          Physics models define the primary variables of the simulation and what mathematical formulation is used to generate the solution.

        • Importing the Cylindrical Cell

          The battery file created in Simcenter Battery Design Studio is imported into Simcenter STAR-CCM+ as a battery cell.

        • Defining the Cell Configuration

          Define the configuration of the cells within the battery module.

        • Setting Up Tab Connectors

          Import and configure the tab connectors.

        • Generating the Battery Module

          Generate the battery module parts.

        • Imprinting the Tab Connectors

          To ensure that all the interfaces are properly formed when you generate the battery module regions, perform an imprint operation between the battery cells and the tab connectors.

        • Defining the External Casing

          Define the external casing for the battery module.

        • Creating Regions

          Create the regions of the battery module.

        • Generating the Volume Mesh

          Create the volume mesh continua for the battery module.

        • Selecting the Physics Models for the External Casing

          Physics models define the primary variables of the simulation and what mathematical formulation is used to generate the solution.

        • Creating a Circuit

          Connect the electrical load to the battery module to create a circuit.

        • Setting Solver Parameters and Stopping Criteria

          Set the appropriate solver parameters and stopping criteria for the simulation.

        • Reporting, Monitoring, and Plotting

          Create maximum and minimum temperature reports, monitors, and plots to visualize the temperature rise of the cells.

        • Preparing a Scalar Scene

          Create a scalar scene to display the results of the simulation.

        • Running the Simulation

          Preparation of the simulation is now complete, and the simulation can be run.

        • Visualizing the Results

          Visualize the effect of the draft in the external casing.

        • Summary

          This tutorial demonstrated how to model a battery module in Simcenter STAR-CCM+ using cylindrical cells.

      • Li-Ion Battery Cell Model: Cell Electrochemistry Analysis

        In this tutorial, you model a Li-Ion battery cell at the microscale level. The simulation introduces the method for the prediction of the three-dimensional microstructure of porous battery electrodes.

    • Automation

      The tutorials in this set illustrate various Simcenter STAR-CCM+ automation and macro features.

    • Design Exploration

      The tutorials in this set illustrate various features for running design exploration studies in Design Manager.

    • Coupling with CAE Codes

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for coupling with CAE codes:

    • Analysis Methods

      The tutorials in this set illustrate various Simcenter STAR-CCM+ features for analysing and visualizing simulation data.

    • Simcenter STAR-CCM+ In-cylinder

      The tutorials in this set illustrate features for simulating internal combustion engines in Simcenter STAR-CCM+ using the dedicated add-on Simcenter STAR-CCM+ In-cylinder.

Prerequisites

The instructions in the Cylindrical Cells: Cell Thermal Analysis tutorial assume that you are already familiar with certain techniques in Simcenter STAR-CCM+.

Technique Tutorial
The Simcenter STAR-CCM+ workflow Introduction to Simcenter STAR-CCM+
Using visualization tools, scenes, and plots Introduction to Simcenter STAR-CCM+

If you have not already done so, download the tutorial files bundle. See Downloading the Tutorial Files from the Support Center Portal.

Unpublished work © Siemens 2023

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