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Tutorials
Tutorials show you how to use Simcenter STAR-CCM+ for various applications in a step-by-step format with recommendations for setup, initialization and steps of the solution process specific to the application. Macro and simulation files are available for download for a large proportion of cases.
Battery
The tutorials in this set illustrate various Simcenter STAR-CCM+ features for setting up a battery model:
Cylindrical Cells: Cell Thermal Analysis
This tutorial demonstrates how to model a battery module in Simcenter STAR-CCM+ using cylindrical cells. It simulates three cylindrical cells in series in a staggered configuration with an external casing.
Generating the Volume Mesh
Create the volume mesh continua for the battery module.

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Tutorials
Tutorials show you how to use Simcenter STAR-CCM+ for various applications in a step-by-step format with recommendations for setup, initialization and steps of the solution process specific to the application. Macro and simulation files are available for download for a large proportion of cases.
- Using Tutorial Macros and Files
  Macros, input files, and final simulation files for a range of tutorials are provided as an optional download package on the Support Center website. These macros and final simulation files are provided as an aid to the written tutorials, so that you can check your final results against the downloaded files, or against a simulation that is built and run using the macros.
- Introduction
  Welcome to the Simcenter STAR-CCM+ introductory tutorial. In this tutorial, you explore the important concepts and workflow. Complete this tutorial before attempting any others.
- Foundation Tutorials
  The foundation tutorials showcase the major features of Simcenter STAR-CCM+ in a series of short tutorials.
- Geometry
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for creating and working with parts and 3D-CAD.
- Mesh
  The tutorials in this set illustrate various STAR-CCM+ features for building CFD meshes.
- Incompressible Flow
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for incompressible fluid flows as well as porosity and solution recording
- Compressible Flow
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for compressible fluid flows as well as harmonic balance.
- Heat Transfer and Radiation
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for heat transfer, radiation, and thermal comfort.
- Multiphase Flow
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating multiphase fluid flow problems
- Discrete Element Method
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating Discrete Element Method problems
- Motion
  The tutorials in this set illustrate various STAR-CCM+ features for simulating problems with moving geometries and meshes, dynamic fluid body interaction, and rigid body motion:
- Reacting Flow
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for simulating reacting flows such as combustion.
- Solid Stress
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for computing deformation, strain, and stresses in solid regions. They also show how such computations can be coupled to the fluid behavior in an analysis of fluid-structure interaction.
- Aeroacoustics
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for solving aeroacoustic simulations.
- Electromagnetism
  The following tutorials illustrate features for solving problems that involve electromagnetic fields.
- Electrochemistry
  The following tutorial demonstrates chemical reactions induced by an electrical current.
- Battery
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for setting up a battery model:
  - Electro-Thermal Modeling: Battery Pack Cooling
    The design of battery pack thermal management is critical in order to ensure that the battery pack operates in a safe temperature range. The objective is to prevent any part of the pack from overheating or from operating in too low temperature conditions. If the battery pack is not sized accordingly, the temperature can accelerate its aging, create an imbalance of the modules and cells in the pack, or lead to hazardous situations.
  - Thermal Runaway: Battery Pack Heat Release and Venting
    Thermal runaway in batteries occurs when a battery cell overheats due to thermal or mechanical failure, short-circuiting, or overcharging/over-discharging. At elevated temperatures, the battery cell materials can start to decompose in exothermic reactions, leading to self-heating behavior. When the self-heating of the battery cell exceeds the rate at which heat can be dissipated to the surroundings, the cell temperature rises exponentially, the battery structure can rupture, and all remaining thermal and electrochemical energy is released to the surroundings.
  - Simcenter STAR-CCM+ Batteries: Cell Thermal Analysis
    This tutorial introduces the battery modeling capabilities of Simcenter STAR-CCM+. It simulates the battery heat generation that occurs during the first 90 seconds of a discharge cycle.
  - Cylindrical Cells: Cell Thermal Analysis
    This tutorial demonstrates how to model a battery module in Simcenter STAR-CCM+ using cylindrical cells. It simulates three cylindrical cells in series in a staggered configuration with an external casing.
    - Prerequisites
      The instructions in the Cylindrical Cells: Cell Thermal Analysis tutorial assume that you are already familiar with certain techniques in Simcenter STAR-CCM+.
    - Creating the Simulation
      Launch Simcenter STAR-CCM+ and create a simulation.
    - Selecting the Physics Models
      Physics models define the primary variables of the simulation and what mathematical formulation is used to generate the solution.
    - Importing the Cylindrical Cell
      The battery file created in Simcenter Battery Design Studio is imported into Simcenter STAR-CCM+ as a battery cell.
    - Defining the Cell Configuration
      Define the configuration of the cells within the battery module.
    - Setting Up Tab Connectors
      Import and configure the tab connectors.
    - Generating the Battery Module
      Generate the battery module parts.
    - Imprinting the Tab Connectors
      To ensure that all the interfaces are properly formed when you generate the battery module regions, perform an imprint operation between the battery cells and the tab connectors.
    - Defining the External Casing
      Define the external casing for the battery module.
    - Creating Regions
      Create the regions of the battery module.
    - Generating the Volume Mesh
      Create the volume mesh continua for the battery module.
    - Selecting the Physics Models for the External Casing
      Physics models define the primary variables of the simulation and what mathematical formulation is used to generate the solution.
    - Creating a Circuit
      Connect the electrical load to the battery module to create a circuit.
    - Setting Solver Parameters and Stopping Criteria
      Set the appropriate solver parameters and stopping criteria for the simulation.
    - Reporting, Monitoring, and Plotting
      Create maximum and minimum temperature reports, monitors, and plots to visualize the temperature rise of the cells.
    - Preparing a Scalar Scene
      Create a scalar scene to display the results of the simulation.
    - Running the Simulation
      Preparation of the simulation is now complete, and the simulation can be run.
    - Visualizing the Results
      Visualize the effect of the draft in the external casing.
    - Summary
      This tutorial demonstrated how to model a battery module in Simcenter STAR-CCM+ using cylindrical cells.
  - Li-Ion Battery Cell Model: Cell Electrochemistry Analysis
    In this tutorial, you model a Li-Ion battery cell at the microscale level. The simulation introduces the method for the prediction of the three-dimensional microstructure of porous battery electrodes.
- Automation
  The tutorials in this set illustrate various Simcenter STAR-CCM+ automation and macro features.
- Design Exploration
  The tutorials in this set illustrate various features for running design exploration studies in Design Manager.
- Coupling with CAE Codes
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for coupling with CAE codes:
- Analysis Methods
  The tutorials in this set illustrate various Simcenter STAR-CCM+ features for analysing and visualizing simulation data.
- Simcenter STAR-CCM+ In-cylinder
  The tutorials in this set illustrate features for simulating internal combustion engines in Simcenter STAR-CCM+ using the dedicated add-on Simcenter STAR-CCM+ In-cylinder.

Generating the Volume Mesh

Create the volume mesh continua for the battery module.

To generate the volume mesh for the battery parts:

Right-click the Batteries > Battery Modules > Battery Module node.
Select Setup Battery Parts Meshing.

A new Mesh Battery Module node appears under the Geometry > Operations node.

To generate a separate volume mesh for the external casing part:

Right-click the Geometry > Operations node and select New > Mesh > Automated Mesh.

In the Create Automated Mesh Operation dialog, select Battery Module: External Casing and then activate the following meshers in order.


Group	Mesher
Surface Meshers	Surface Remesher
Optional Surface Meshers	Automatic Surface Repair
Core Volume Meshers	Polyhedral Mesher

Click OK.
The new Automated Mesh node is added under the Geometry > Operations node.
Rename the Geometry > Operations > Automated Mesh node to Casing.
Select the Geometry > Operations > Casing > Default Controls > Base Size node and set Base Size to 0.005 m.
In the Toolbar, click (Generate Volume Mesh).

Visualize the volume mesh.

In the Vis tool bar, do the following:
1. Click (Create / Open Scenes) and select Mesh.
2. Click (Make Scene Transparent).
Save the simulation.